Premium double Conductor Arctic Grade Industrial Wire

Arctic Superflex Blue

Arctic Superflex Blue frayed and cut showing the copper inside the wire

Features & Applications

Cold Weather Flexibility and Proven Performance

Arctic Superflex Blue® wire is a premium-quality multipurpose industrial wire, specifically designed to provide unparalleled flexibility and durability in a variety of dual conductor applications and severe conditions.

‑55°C to 105°C

Rated and proven to work in extreme temperature ranges (-67°F to 221°F).

100% Copper

Absolutely no aluminum - We source only the finest quality copper conductor.

‑55°C to 105°C rated operating range
100% Class k fine-stranded copper
Parallel bonded with extruded polarity stripe
Arctic Superflex Blue shown stacked up and cross-sectioned in a pile of snow

Buy Arctic Superflex Blue® Online

Purchase sample spools, coils, or a custom cut amount from our online store. All orders over $150 ship free within the USA & Alaska.

Tough, Flexible TPE

Rated and proven to work in extreme temperature ranges (-67°F to 221°F)

100% Pure Copper

Absolutely no aluminum - we source only the finest quality copper conductors for all our wire

Extruded Polarity Stripe

Permanently embedded into the insulation - will never wear off from abrasion or chemicals

Arctic Superflex Blue frayed and cut showing the copper inside the wire
Arctic Superflex Blue lined horizontally in multiple gages with cross-section shown at end of each cable
Flexed and twisted Arctic Superflex Blue tan cable
Arctic Superflex Blue shown separated with each conductor forming a y shape and the copper inside the jacket
Arctic Superflex Blue sprayed and cut exposing the copper inside the wire

Detailed Description

Arctic Superflex Blue® Premium Arctic Grade Double Conductor Wire has been tested and used successfully for over three decades in the harsh environment of Alaska’s Arctic North Slope. Flexibility is achieved by combining finely stranded 100% copper conductors with insulation that resists oil and gas, acids, chemicals, salt water and sunlight.
Arctic Superflex Blue® Wire is highly abrasion resistant and can be used in most 600 volt applications. We build our top rated Jumper Cables, Jumper Cable Systems, and Jump Start Cables with Arctic Superflex Blue® for outstanding performance and handling and long service life.
Arctic Superflex Blue® Double Conductor Wire is manufactured exclusively by Polar Wire Products and is PROUDLY Made in the USA

Applications

Arctic Superflex Blue® cables are highly abrasion resistant and can be used in most 600 volt applications.

  • Battery and jumper cables
  • Wind and solar power systems
  • Outboard motor leads
  • Tow truck booster systems
  • ATV and RV power cables
  • Uninterrupted power supply systems (UPS)

Features

  • Flexible Class K fine stranded 100% copper conductors
  • Built to the same UL/AWG specifications as Arctic Ultraflex Blue®
  • Exceeds SAE standards
  • Same tough, flexible Thermoplastic Elastomer (TPE) insulation as Arctic Ultraflex Blue®
  • Cold weather flexibility to -55°C (-67°F)
  • High temperature performance to 105°C (221°F)
  • Chemical, abrasion, water, and sunlight resistant
  • Parallel bonded construction
  • Polarity stripe extruded into insulation - it won't fade off
  • Tangle resistant and easy to handle
  • Made in the USA!

Wire Legend Sample

1/0 AWG 2/C ARCTIC SUPERFLEX BLUE -55C TO 105C VW-1 600 VOLTS OIL RESISTANT

Manufacturing

Polar Wire Products is the exclusive manufacturer of Arctic Superflex Blue® Premier Arctic Grade Double Conductor Wire. It is exclusively manufactured in the United States of America.

Specifications & Propreties

Wire Legend Sample

1/0 AWG 2/C ARCTIC SUPERFLEX BLUE -55C TO 105C VW-1 600 VOLTS OIL RESISTANT

Stocked Gauges

Conductor GaugeStranding per ConductorStocked Part NumberStocked Colors*
8 AWG168/30 ASF-8X2
6 AWG266/30 ASF-6X2
4 AWG420/30 ASF-4X2
2 AWG665/30 ASF-2X2
1/0 AWG1064/30ASF-1/0X2
3/0 AWG1672/30ASF-3/0X2
* All sizes are primarily stocked in blue with a red polarity stripe. Other provided color combinations are occasionally stocked may not always be available. Contact us for current availability!

Insulation Properties

Arctic Superflex Blue® insulation construction is built to same specifications as Arctic Ultraflex Blue®
PropertiesTest MethodPerformance
Specific Gravity (±.02)ASTM D-7921.30
Durometer Shore “A” | (±.02) INST./15 secondsASTM D-224077/65
Tensile Strength (60 mil)ASTM D-4122000
Elongation (%)ASTM D-412300
Brittle Point (C)ASTM D-746-55°C
Oxygen Index %ASTM D-286325.0
Oil Aged 18 Hours @ 121°C | % Retention of TensilesUL Standard129%
Oil Aged 18 Hours @ 121°C | % Retention of ElongationUL Standard72%
Air Aged 7 Days @ 136°C | % Retention of TensilesASTM D412-80109%
Air Aged 7 Days @ 136°C | % Retention of Elongation ASTM D412-80100%
Oil Aged 7 Days @ 60°C | % Retention of TensilesASTM D412-80124%
Oil Aged 7 Days @ 60°C | % Retention of Elongation ASTM D412-8089%
VW-1 Flame TestUL StandardPass
Product Cold Bend TestUL StandardPass
Voltage RatingUL Standard600

Buy Arctic Superflex Blue® Online

Purchase sample spools, coils, or a custom cut amount from our online store. All orders over $150 ship free within the USA & Alaska.

Documents & Resources

If you require assistance or are looking for other documentation, please contact our team. We are available 8am-5pm AKST Monday-Friday.
Propreties & Specifications
Available Gauges & Class K specifications
Catalog & Sales Sheet
Class K Wire Stranding Comparison Chart - Per Conductor
Class K DC Resistance - Per Conductor

Frequently Asked Questions

If you require assistance or are looking for other documentation, please contact our team. We are available 8am-5pm AKST Monday-Friday.
Can I make my own jumper/booster cables with Arctic Superflex Blue® wire?

Yes! Arctic Superflex Blue® is perfect for jumper/booster cables. With outstanding cold weather flexibility, premium copper conductors, and a polarity stripe that won't wear off, our Arctic Superflex Blue® has been the jumper/booster cable wire of choice for OEMs and fleet services worldwide!

Additionally, we make it easy by offering all the components you need to build or upgrade your own jumper/booster cables on our online store. We also make custom jumper/booster cables using our industry-leading production equipment to guarantee utmost quality and reliability.

Check out more about our Extreme-duty Jumper Cables!

Will your polarity stripe wear off?

No! We extrude our polarity stripe into our wire to ensure it does not wear off in heavy use.

What is "100% Copper Class K Stranding" and why do you use it in your wire?

100% Copper is utilized in all our conductors for utmost quality and conductivity - we sell absolutely no copper clad wire. We stand by our dedication to quality utilizing only the finest conductor constructions to ensure our wire remains at the peak of performance for industrial excellence.

Class K Stranding refers to the size and number of copper strands we use to construct our wire conductors. Our Class K construction uses 30 AWG copper strands to create our sizes. For more details on how many stands we put in each wire size, check out our Class K Conductors Table. Class K stranding contributes our wire's superior flexibility by flexing with our insulation and increases the conductivity of our by providing more strand surface area.

Why is Arctic Ultraflex Blue®/Arctic Superflex Blue® more expensive than other wire?

We designed Arctic Ultraflex Blue® and Arctic Superflex Blue® as a premium product for superior performance.

Premium TPE Insulation

We designed a revolutionary flexible yet durable TPE insulation blend that is designed to perform in harsh cold weather conditions. However, because of it's superior flexibility, Arctic Ultraflex Blue® has become the preferred premium flexible wire in nearly every industry among the most demanding wiring applications.

Class K Stranding

To complement our premium insulation blend, we construct our conductors with 100% copper in a 30 AWG Class K configuration. Using a collection of 30 AWG strands to construct our wire sizes, copper rods must be drawn out to 30 AWG and bunched together to create our conductor. For perspective, our 4/0 AWG construction has over 2000 strands! In addition, we utilize 100% copper stranding ensuring maximal conductivity and performance.

Stocked Gauges & Colors

Stocked Gauges

Conductor GaugeStocked Colors*
8 AWG
6 AWG
4 AWG
2 AWG
1/0 AWG
3/0 AWG
* All sizes are primarily stocked in blue with a red polarity stripe. Other provided color combinations are occasionally stocked may not always be available. Contact us for current availability!
Custom colors may be availible upon request. Minimums apply.
custom specifications - rapid prototyping

Custom Cable Assemblies

Polar Wire builds cable assemblies with Arctic Superflex Blue® wire, using industry leading technology and processes. Our state-of-the-art equipment and assembling practices ensure our cables provide optimum mechanical durability and superior electrical performance. Polar Wire's manufacturing and distribution facilities are centrally located in the USA, and equipped to handle any volume of cables ranging from rapid sample prototyping to large-scale production.

Polar Wire employee using a crimping tool building cable assemblies
Jumper cable progress tips for harness connector
Polar Wire Jumper Cables with 1000amp clamps arranged illustratively
Batter connector cables in a box
Jumper cable progress tips for harness connector
your specifications - polar wire quality

Private Label Manufacturing

Do you require a special wire construction? Our wire manufacturing flexibility and supply chain leverage enables us to supply custom wire configurations to meet your application requirements. Contact us today for more information. Minimums apply.

Private Label Manufacturing Programs

Wire legend

Add your company name, product line, or any custom text to the wire legend.

colors & striping

Customize the colors and/or striping to meet your specifications.

Private Label Wire Manufacturing

Request a Quote

We manufacture wire to suit your needs. Ask us about supplying the wire you need. Minimums apply. Purchase samples of our wire on our online store.

sales@polarwire.com
(907) 561-5955
7941 Brayton Dr, Anchorage, AK 99507

Purchase Samples

Purchase our in-stock wire on our online store. Free shipping on orders $150+ made online

Arctic Ultraflex Blue frayed showing the inside of the wire under the jacket
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